Batch Size
200 – 1,500 Ltrs
Planetary Mixers
Gem Pharma Machineries designs, manufactures, and supplies high-performance planetary mixers engineered specifically for the pharmaceutical, cosmetic, and nutraceutical industries. These mixers are the definitive solution for the intensive blending, dispersion, and homogenisation of high-viscosity products, from thick ointments and gels to wet granulation masses for tablet compression.
Oral Care
Nutraceuticals
Cosmetics
Topical Semi solids
Adhesive liquids
Food
Technical Highlights
Every planetary mixer from Gem Pharma is a testament to precision engineering and pharmaceutical-grade construction:
Material of Construction: Product contact parts are in SS316L (1.4404) with a mirror-polish surface finish of Ra ≤ 0.4 µm. Non-contact parts, including the external casing and structural frame, are in SS304.
Mixing Blades: Helical or Z-blade design, precision-cast and mirror-polished. Blades are fitted with FDA-compliant PTFE or PEEK scrapers that can be adjusted or replaced without entering the vessel.
High-Shear Homogeniser: A vertically mounted, multi-stage rotor-stator assembly driven by a separate high-speed motor. The homogeniser has an independent seal arrangement and can be cleaned-in-place (CIP).
Vessel & Jacket: Fully jacketed vessel (bottom and side walls) with a dimple or limpet coil design for efficient heat transfer. Vessel capacities range from 10 litres (lab scale) to 1,500 litres (production scale). The vessel is vacuum-rated (full vacuum to -1.0 bar) and pressure-rated to handle heating media.
Lid & Ports: A hydraulically or manually operated raised lid with full visibility through a light and sight glass. Ports include DN connections for powder charging, liquid addition, vent filter, CIP spray balls, and vacuum/pressure relief.
Automation and Process Control
Our planetary mixers are equipped with an advanced PLC-HMI automation platform that transforms manual mixing into a fully documented, reproducible process:
Recipe Manager: Store and recall unlimited recipes, each with pre-programmed steps for blade speed, homogeniser speed, mixing time, temperature ramp/soak, and vacuum level. One-touch batch execution.
Process Monitoring: Real-time display and trending of all critical process parameters (motor torque, product temperature, vacuum, speed). Automated alarms for deviation.
Data Integrity: Batch reports include all process data, operator actions, and electronic signatures. Fully compliant with 21 CFR Part 11 and EU Annex 11 requirements.
Integration Ready: The mixer can be seamlessly integrated into a plant-wide SCADA system via Ethernet/IP or OPC-UA, and can control downstream discharge pumps and upstream feeding systems.
Why Choose Gem Planetary Mixers
Proven Performance: Our unique combination of planetary blades and a high-shear homogeniser achieves mixing times up to 40% faster than conventional single-blade planetary mixers, with superior dispersion and batch-to-batch repeatability.
End-to-End Integration: We can supply the planetary mixer as a standalone unit, or as part of a complete processing skid that includes upstream preparation vessels, inline filters, transfer pumps, and a centralized control panel.
Lifecycle Support: Our commitment continues after commissioning. We offer comprehensive maintenance contracts, rapid spare parts supply, and on-site process optimisation services to keep your mixing operation at peak performance.
Build Your Next Pharma, Food and Cosmetic manufacturing plant with us
Talk to our engineering team. Get a concept layout and budgetary quote within 5 business days.